Bosal Towbar Catalogue Pdf Download

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1 Contents General information Contents... I Information... II-III Bosal bicycle racks... IV Universal Cross Bars... V Product information... VI-VII Bosal ORIS... VIII Towbars Balls & Accessories... IX Accessories... X Wiring kits Test equipment... XI Plugs and sockets... XII Our catalogue is developed with maximum care to live up to the expectations of our customers. However, no liability is accepted for possible mistakes or changes in the course of the year. Bosal Emission Control Systems N.V European Approval - Directives towbar R55 Bosal and Oris towbars are tested and approved according to the European legislation regarding towbars R55. This approval assures optimal safety, durability and quality of our towbars at all times. CERT DIN EN ISO 9001:2000 ISO TS Zertifikat: Quality The quality management system of all Bosal manufacturing plants worldwide is ISO/TS certifi ed with the ultimate goal to achieve zero defects and to deliver customer needs. Towbars / Wiring kits Alfa Romeo...1 Audi BMW Chevrolet Chrysler Citroën Daewoo Daihatsu...13 Fiat Ford Honda Hyundai Isuzu...24 Iveco...25 Jaguar...25 Jeep Kia Land Rover...28 Lexus...28 Mazda Mercedes Mitsubishi Nissan Peugeot Renault Rover...48 Saab...49 Seat Skoda SsangYong...53 Subaru Suzuki Toyota Vauxhall Volkswagen Volvo Buyers guide I

2 Information Marketing Services Website On you can fi nd our advanced corporate website. The website provides detailed information about the Bosal Group and the extensive product portfolio. Printed catalogue At the beginning of each year, before the start of the new season, Bosal publishes a new edition of the towbar catalogue. Here you will fi nd not only a comprehensive AfterMarket program, but also a lot of useful information about towbars and electrical wiring kits. Product training Bosal web catalogues Bosal provides full product training seminars to ensure you keep up to date with the latest product developments for towing and wiring kits. The Bosal towbar catalogue and the Bosal exhaust catalogue are now accessible via the internet. These web catalogues are continuously updated and give all the latest product information. Bosal products can be searched for by car type or Bosal reference number, mounting instructions and EC approvals can easily be downloaded. Bosal helpline FORD Fiesta Your contact for technical queries and catalogue information. Monday - Friday, 8.30am pm. II

3 Information The standards A towbar, approved to R55, meets the following criteria: 1. in line with fi xation points of car manufacturer 2. in line with dimensions - towball height/distance towball - bumper 3. dynamic test (2 million cycles) 4. its approval number has to be engraved in the identifi - cation plate Approved towbars = RELIABILITY - SAFETY - LEGAL! 3 2 e 4 PART NR CLASS : A 50 - X APPROVAL NUMBER TYPE NUMBER D 7.21 S 70 Towball height The towball height needs to be between 35 and 42 cm when the car is charged to the maximum load. To determine the height of the towball when designing a towbar, car manufacturer fixation points will be used as a reference. 4 SERIE 07/96 D-VALUE MAX. VERT. LOAD Towbar identifi cation plate specifi cations according to R55 directives 1. towbar type with towball diameter of 50 mm 2. approval number = number given by the offi cial approval authorities after dynamic test of 2 million cycles on test bench 3. approval number given by the EU member country 4. type number = reference acknowledged for approval 5. reference = commercial reference of the towbar 6. serie = production week of the towbar 7. D-value = (TLW x MTW) / (TLW + MTW) x 9,81 in N TLW = Total loaded weight (vehicle) TRW = Total rolling weight (vehicle + trailer) MTW = Maximum towing weight (MTW = TRW - TLW) 8. maximum vertical load S = maximum static weight on the towball authorised by the car manufacturer kn kg Trailer weights All trailer weights mentioned in this catalogue apply to the towbar itself and are in general, equal to the maximum trailer weights specifi ed by the car manufaturer. Instructions for use According to the R55 approval, the towbar is not allowed to cover the licence plate when not in use. Rough terrain When towing a trailer through rough terrain, the loading weight of the trailer has to be reduced by 50% and we advise that an appropriate speed for the road conditions (not exceeding 16 km/hour) is used. Safety hooks In terms of the Road Code (decree of 14/11/72) and the Official Journal EEC (n L202/45), the trailer has to be secured automatically in case of detachment of the towbar when driving. Consequently, the user has to install a security cable or chain between the trailer and the towing hook of the towing vehicle. Authorised towing weight Your towbar has been designed to tow the maximum authorised towing weight to cover all the model platform variants. The maximum towing weight of a vehicle is specified in the manufacturer s vehicle manual. Take into account that hybrid or environmental friendly vehicles often are prohibited to tow or have a strongly limited towing weight. The manual, supplied with the vehicle, indicates the TRW (Total Rolling Weight) and the TLW (Total Loaded Weight) and calculate the difference TRW - TLW = weight of the loaded trailer. Tightening of the bolts Check that all bolts are tight after towing for 1,000 km. Mounting and demounting of a standard bolt-on Bosal towbar is not allowed unless applying new fi xation bolts and nuts, tightened according the specified torque. Parking sensors Bosal strongly recommends the fi tting of a detachable towbar when the car is equipped with parking sensors. Accidents Whenever a towbar is damaged as a result of an accident, it must not be repaired but replaced. Stabilizers We do not accept liability in cases where additional equipment such as stabilizers and/or load distributors are fi tted between the towing and towed vehicle. III 2b1af7f3a8